COPIED
4 mins

REPAIR, DON’T REPLACE

Paul Lanzarotti, Founder of Floor-Fix Pro, explains why sustainable floor maintenance is key to cutting construction waste.

The flooring world is well overdue for a mindset change. As the race continues to decarbonise the built environment and install sustainability at every step of the construction supply chain, specifiers are under growing pressure to reduce waste, improve material efficiency and extend the life of building components. Yet one critical area is lagging behind – flooring.

For too long, the standard response to floor damage, whether that’s a hollow tile, creaky floorboard, or cracked grout, has been full replacement. This approach is not only expensive and disruptive, but also generates a staggering amount of unnecessary waste. But there are now clear signs that the flooring industry is undergoing a quiet revolution. Maintenance teams, architects and specifiers are starting to ask a simple question: Can we repair this instead of replacing it? The answer, increasingly, is yes.

KNOWING WHEN A FLOOR NEEDS REPAIR, NOT REPLACEMENT

Signs of floor failure are often easy to overlook, but spotting them early can prevent significant disruption and unnecessary cost. A hollow sound when walking across certain spots, creaking floorboards, cracked grout lines or a slight give underfoot are all signs of a failing bond between the floor covering and subfloor.

Left unchecked, these issues can get worse over time, particularly in moisture-heavy areas such as bathrooms or kitchens, potentially leading to water problems, mould or a deteriorating floor. In many cases, the core issue can be fixed using precision tools and targeted adhesives.

THE WASTE OF REPLACEMENT

Every time a floor is replaced unnecessarily, we’re sending potentially workable and reusable materials to landfill. A single building refit, for example, could result in thousands of square metres of discarded vinyl, wood, tile or laminate. If that problem is multiplied across dozens or hundreds of buildings, the environmental costs quickly become enormous.

“Spotting floor failure early can prevent significant disruption and unnecessary costs by enabling it to be repaired not replaced.

And it’s not just the flooring materials – adhesive waste is a major issue as well. Over 100 million plastic adhesive cartridges are thrown away annually in the UK, many of which dry out prematurely due to poor nozzle design. That’s wasted product, wasted plastic and a wasteful culture that doesn’t serve anyone.

REPAIR SMARTER, NOT HARDER

Thankfully, modern repair methods are changing the flooring industry, one fix at a time. The entire Floor-Fix Pro range is representative of that mindshift, as it has been designed from the ground up with sustainability in mind.

Take Injectafix, our low-viscosity adhesive system that can be injected through a 2mm hole to re-bond tiles or fill voids beneath floor coverings. This will fix a problem, often without even needing to lift the floor, within minutes, compared to the previous ‘fix’ of pulling up and replacing the entire floor. These products are designed for minimal disruption – which is particularly suitable for retrofit projects or busy commercial environments where downtime must be kept to a minimum. Crucially, they also support a more sustainable approach: reducing landfill waste, cutting embodied carbon and extending the service life of existing materials.

We’ve also focused on addressing adhesive waste. With our ‘Just The Tip’, we’ve redesigned the standard adhesive nozzle to prevent blockages and premature drying, helping extend the shelf life of adhesive cartridges and reduce single-use plastic.

With professional tools now available for tradespeople and facilities teams alike, we believe there’s less reason than ever to default to replacement. Understanding the symptoms and having the right solutions to hand can turn a creaky floor into a quick win for both cost and sustainability.

MEASURABLE COST BENEFITS

As ever in the construction industry, the choice of product often comes down to the numbers, so let’s take a closer look. Replacing a floor can cost £5,000 or more, not including loss of earnings or a waiting time that could stretch into weeks and months. A targeted adhesive repair often costs less than £100 in materials, and the job may be completed within the hour.

Environmentally, the carbon savings are even more compelling. Every avoided replacement reduces emissions from manufacturing, transportation and landfill waste. When combined across the vast square footage of building sites, housing estates or council buildings, these repairs become a significant contributor to net-zero ambitions and targets.

A CULTURAL SHIFT IN CONSTRUCTION

The ethos of ‘repair, not replace’ aligns perfectly with the industry’s broader push for sustainable construction. For decades, maintenance has been driven by convenience and legacy practices. But with climate targets now a key part of the UK’s sustainability plans and pressure growing to demonstrate more sustainable operations, this approach no longer stacks up.

Flooring is a great place to start changing that narrative. We should see it as an asset, not a consumable. The idea that damage automatically means replacement is outdated and unsustainable. Instead, with the right tools and know-how, we can intervene earlier, extend product lives and cut waste dramatically. Repair-first thinking doesn’t just save time and money – it aligns with the building industry’s wider push towards circularity, carbon reduction and lifecycle performance.

Sustainable building isn’t always about the newest material or most futuristic design. Sometimes, it’s about stepping back and asking: Do we really need to rip this out? Most of the time, the answer is no. A history of bad habits tells its own unsustainable story. By repairing, not replacing, we protect budgets, preserve resources and extend the life of floors across the construction industry.

floorfixpro.co.uk

This article appears in Dec-25

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Dec-25
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