COPIED
3 mins

SPECIFYING CUSTOM METALWORK

Tom Blakeman, Director at Winthill Engineering, offers expert guidance for those designing and specifying bespoke metalwork for high-impact commercial and retail projects.

Collaboration with a metalworker in the early stages of a project can reduce redesigns, cost creep and compromise. Specifiers can harness the skills and knowledge of these experts, coupled with their real-world experience, to produce fabrication-ready details that balance aesthetics with practicality. We recommend bringing fabricators into the project during concept design for feasibility and cost guidance; during detailed design for connectors and tolerances, where relevant; and in the pre-construction phase for sequencing and access planning.

Project stakeholders can only truly appreciate the benefits of a custom-made solution with early engagement. Design wisely, and the bespoke metalwork can be used to integrate and conceal services like LED strips, fan coil units, and generators. Because commercial and retail spaces evolve, items can also be future-proofed. In some instances, the metalwork can be designed so that it can be reconfigured or repurposed rather than replaced.

BALANCE AESTHETICS WITH PERFORMANCE

Working with a fabricator to select the right material not only protects design intent, but it ensures a robust and durable result. A professional fabricator will consider load and tolerance, and whether a structural engineer is required.

Steel, for example, provides endless opportunities for creativity, both internal and external. Stainless steel is great for high-traffic areas, which means it is ideal for retail spaces and also very popular in food and beverage environments. The corrosion resistance of 316 grade stainless steel also makes it suitable for exterior features.

Mild steel, particularly powder coated mild steel, can be used to create an industrial aesthetic. We have used it to fabricate storage units, room dividers, staircases, signage, FCU covers and furniture for many commercial projects, including London House, a former 19th Century warehouse, which benefited from an extensive redesign by Amin Taha and GROUPWORK more than a decade ago, and is now transformed by a refurbishment and CAT A+ fit out by Foster Projects. Each element was fabricated using mild steel with a hot wax finish. The coffee tables are fully formed in 5mm mild steel, while the remaining tables and stools are topped with birch ply finished in Danish oil.

STRATEGIC FINISHES

That’s the joy of custom metalwork – the potential to create a solution which beautifully complements or daringly contrasts with the overall design vision. Finishing plays a big part in achieving the desired outcome. Powder coating is popular due to its enduring performance qualities and the vast array of colours and textures available. Metallic powders can also be used to mimic the effect of copper, bronze and anodised metal.

We are also seeing patina being used as a design asset. At its best, patina adds depth, warmth and authenticity to a design. Unplanned, it can compromise vision and performance. A good fabricator will advise on the best strategy and, once again, early engagement allows time for questions that help define the finish specification.

WHEN METAL MEETS WOOD

There is now greater emphasis on biophilic design in the creation and refurbishment of commercial spaces. Sustainable timber is a good fit for biophilic design because it is renewable, energy-efficient and has a low-carbon footprint. It also pairs well with metal. People respond to the natural warmth and texture of wood, making it ideal for counters and table tops, as well as seating and handrails. By using a blonde wood such as birch, designers can also enhance the light and fluidity of a space.

To maximise the use of bespoke metalwork in your next project, prioritise early collaboration with your preferred fabricator, specify performance and aesthetics, and communicate a clear vision. www.winthill.co.uk

This article appears in Apr-26

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Apr-26
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